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Conference Sessions | Motor and Drive Systems Conference

Thursday, February 7th
7:00 AM Registration & Continental Breakfast
8:00 AM Opening Address
8:05 AM Keynote Presentation
United States Expands Motor Efficiency Scope
This presentation will discuss recent efforts in the US to expand the scope of motors covered by NEMA Premium efficiency and maintain the leading role in the world for motor efficiency. The discussion will provide insights into how a US motor coalition was created and how this coalition worked to redefine electric motor scope. The presentation will include the product evaluation process, enforcement, imbedded product, life cycle cost analysis and national impact analysis. In addition the presentation with evaluate other issues including product utility and end user considerations that have been deemed necessary to provide meaningful regulations. Lastly, the presentation will include a time line for implementation that addresses manufacturing and end user needs aimed at assuring seamless transition in the US market.
Rob Boteler – NEMA
John Malinowski – NEMA
9:15 AM Featured Presentation
A Look at New Motor Technology
This presentation will review the latest forms of motor technology, including synchronous, reluctance, axial flux and transverse flux motors. Examples of these technologies will be presented in overview form along with the market segments that are being targeted by these new technologies.
Dan Jones, President – Incremotion Associates
10:00 AM Exhibit Hall Opens / Networking Break
10:30 AM
Design, Modeling and Control of a Super High-Speed Permanent Magnet Synchronous Motor
Super high speed motors can achieve very high power output with very small size and weight compared to conventional machines. This presentation demonstrates the design process of a two-pole, 24-slots super high speed PMSM motor. The rated speed of the motor is 150 krpm and the rated output power is 3 kilowatts. The motor is designed to meet the high speed range of operation, with special considerations in rotor structure, winding and permanent magnet shape. The FEA simulation verifies the performance of the motor, with the efficiency higher than 93 percent at designed speed. Sensorless control scheme to drive the machine is also presented.
Yang Hu and Professor Thomas Wu – University of Central Florida
Off Grid Mission Focused Electric Motion
As engine driven hydraulic and pneumatic applications migrate to electric motion, the concept of designing the entire system to meet mission requirements becomes important. Using recent developments in 1 kw to 10 kw power conversion, it is now possible to design the motion system to the optimum operating voltage for the application and select the power source to support the mission energy requirement, even if that source is a different or varying voltage source. This presentation will explore the concept of off grid mission focused electric motion using examples from commerce, industry and agriculture.
Gary Box, CTO – Software Defined Power
11:10 AM
Control of High Speed Permanent Magnet Synchronous Motors
Permanent magnet synchronous motor has been widely used due to its high performance and high efficiency. However, it is still challenging to have high performance control at high speed and high power. In this presentation, we will talk about the development of a high speed high performance motor/generator controller.
Dong Le, Director of Technology, Power Electronics – Calnetix Technologies, Inc.
Liping Zheng, Senior Power Electronics Engineer – Calnetix Technologies, Inc.
Verifying Integrated Motor, Drive and Control Systems With an Integrated Toolset
Domain-specific design and test of integrated systems involving motors, electronics and control software is no longer feasible. Effective design of complex integrated systems requires a modeling and simulation environment that integrates multiple domain-specific development tools, because waiting until a physical prototype is available to verify overall performance puts the whole program at unnecessary risk. This presentation introduces a development environment that supports progressive refinement of system models, from abstract to high-fidelity. It demonstrates virtual integration of BLDC and/or induction machines, digital, analog and power electronics, and plant mechanical dynamics. This integrated environment alongside a progressive refinement approach helps engineers gain confidence in a design before committing to a specific implementation, thus reducing overall program risk.
Mike Donnelly, Engineer – Mentor Graphics
11:45 PM Networking Luncheon
1:00 PM
Recent Advances in Motor Drives Technologies
Learn about several advanced technologies in the area of motor drives. Topics include sensorless control techniques, high speed drives and three-phase boost rectifiers. Practical sensorless techniques are now applied in diverse applications, including fans and pumps, compressors, appliances and commercial machines. Sensorless algorithms, tuning methods and application examples will be discussed. Due to higher power density, high speed machines are getting popular, we will discuss design requirements and control techniques to drive high speed (frequency) motors. We will also discuss drive technologies applied in three-phase active power supplies (boost rectifier) that meet the industrial needs of reliable DC sources and power factor concerns. Specific design requirements as well as similarities and differences to the motor drive will be presented.
Dr. Dal Y. Ohm, President – Drivetech, Inc.
Dr. Jae H. Park, VP Engineering – Drivetech, Inc.
Protecting PCBs from Damage Caused by Failed PowerFETS
Industrial controllers, motors and electronic components can benefit from the application of robust, reliable circuit protection that helps prevent damage caused by thermal runaway of power FETs and other failed power components. Power FETs help provide the precise power delivery that is often needed in critical operations found in manufacturing, automotive and medical applications. However, Power FETs can also present a potential risk in the end application; if the FET experiences a short circuit it may overheat, resulting in fire damage to the PCB. This presentation examines common methods for protecting the PCB from overheating and fire damage through the use of thermal protection devices.
Neal Schultz, Senior Applications Engineer – TE Circuit Protection
1:40 PM
New AC Induction Motor Design Improving Power Factor and Efficiency
A new motor design has been developed, patented and confirmed through extensive testing. A patented technology allows AC Induction Motors to have improved efficiency and near unity power factor (PF). This improved efficiency and near unity PF is achieved while utilizing materials equivalent to standard EPACT motor and a unique design that minimizes cable losses while preventing the dangers typically associated with utilizing an external capacitor to improve PF. The presentation will discuss the details of the new design, FEA, IEEE 112B loss segregation, and field test results, and applications.
Sergei F Kolomeitsev, Chief Technology Officer – Revolution Motor Industries, LLC
DIP-IPMs for Small Motor Drive Applications: Moving Towards Standard Packages and Features
The transfer molded DIP-IPM was first introduced by Mitsubishi Electric in 1998 to address the rapidly growing demand for cost effective motor control in consumer appliance applications. Over the years continuous improvements in package thermal performance, power chip design, and HVIC (high voltage integrated circuit) technology has enabled the development of a complete line of modules for motors rated from about 100 W to more than 15 KW at line voltages of 100 VAC to 480 VAC. Unfortunately, the piecemeal evolution of these modules resulted in an array of completely unique packages with inconsistent feature sets. This presentation will describe the latest effort to standardize the packages and features across all power ranges. Three standard package outlines with uniform features will be presented. The common integrated features include level shifting HVIC based gate drive, over current protection, under voltage lock-out, temperature measurement with feedback signal and boot strap diodes.
Eric R. Motto, Principal Engineer – Powerex, Inc.
2:20 PM
Simplify Your Drives Design and Bill of Material
Today´s consumer and low power industrial drives require reduced size and cost. There is a variety of gate drive IC in the market with individual properties. Available solutions of drive systems, which contain different gate driver IC are set up. Specific comparisons based on the system set ups show significant differences. This is mirrored on active mega-trends in drives engineering.
Dr. Wolfgang Frank, Product Definition & System Engineering Infineon Technologies
Integrating Backstops/Anti-Reversing Devices into Electric Motors
Integrating the backstop into the electric motor can often be the most cost efficient and serviceable location for fluid pumping and air handling applications to prevent undesired system reversal due to reverse system pressures or back drafting. Generally, there are few if any standards for motor backstops. This presentation covers requirements and considerations for selecting backstops to suit the application and design considerations for integrating into the motor itself.
Christopher J. Cronin, National Account Manager – Altra Industrial Motion
2:50 PM Networking Break
3:15 PM
Driving Motion System Architecture Efficiency
Design efficiency is imperative for any motion system, but how far is far enough? The reality is that engineers can make numerous improvements today that can result in far more streamlined motion systems. This presentation will cover best practices and tips to restructure motion system architectures, reduce cabling and improve programming. The audience will learn how to best apply industrial Ethernet as a bus for motion and controls as well as how modern “one cable” servo motors integrate power and feedback into a single cable. Other important considerations, including integrated functional safety and centralized drive programming can simplify engineering efforts even further.
Matt Lecheler, Motion Specialist – Beckhoff Automation
Emerging Applications Using VFDs
Using the flexible building blocks of variable frequency drives, OEMs and integrators can move beyond the basic motor drive to support emerging applications. This presentation will explore the use of standard hardware building blocks to make common DC bus systems that support redundant systems and high power opportunities. Additionally, it will explore how a user can customize the drive configuration to support a unique application with simple internal drive programming. The presenter will show how to utilize various front-end DC supplies for harnessing regenerative power or providing harmonic mitigation.
Sean Gaffney, Product Manager – VACON
3:55 PM
New Trends with Servo Encoders and Cables
There are three emerging trends in the feedback technology between motors and drives. The first trend we will look at is the field replaceable encoders for servo motors which has greatly improved the onsite serviceability. The second trend is the built-in electronic type plate for automatic configuration during commissioning. The third trend is the single cable approach between motor and drive for both power and encoder. We will investigate the drivers behind these new technologies and weigh in the benefits and precautions for various applications.
Craig Nelson, Drive Technologies Product Manager – Siemens Industry, Inc.
4:30 PM
Active Energy Control Maximizes Energy Savings
Energy costs are increasing and there is added pressure to reduce utility bills without sacrificing operations or comfort. For more than 40 years, variable frequency drives have been a critical component of commercial and industrial systems, improving energy efficiency. Today, their fundamental usage has remained the same, while technology has evolved and improved, yielding drives that are better able than ever to reduce energy consumption, improve reliability and extend system life. This presentation will identify and discuss technological advancements and discuss how new, sophisticated technologies are addressing key pumping application challenges.
Bill Genaw, Product Manager – Eaton
5:00 PM Cocktail Reception
Friday, February 8th
8:00 AM Registration / Exhibit Hall Opens
Continental Breakfast
8:30 AM Keynote Presentation
Industrial Motors and Drives: A Global and North American Market Update
IMS Research will discuss the latest analysis of the global industrial motor (FHP, LV, MV) and drive markets. Learn how these markets are segmented by product type, geographic region and industry sector. In addition to presenting market data, the presentation will describe the current competitive environment for these products, including an analysis of the leading suppliers to these markets. A discussion of the projected impact of various minimum motor efficiency legislations and significant M & A activity that has occurred over the last year will also be included in the presentation.
Alex Chausovsky, Research Director, Electric Motors Group – IMS Research
9:25 AM Featured Presentation
Emerging Motor Technologies: A Preview of New Things to Come
A number of new motor technologies have been proposed to either replace or augment three phase induction motors. These include motors with permanent magnets, cast copper rotors, salient pole rotors and hybrid combinations of these that have all been touted as having superior characteristics in one way or another. This presentation will discuss a wide range of competing technologies and compare and contrast them on a number of attributes. In addition to comparisons of efficiency, power factor, relative cost and power density, these technologies will also be contrasted in regard to other specific benefits they may bring to an application. They will be compared as to how the technology scales to different sizes and speeds. The motor designs will also be compared as to their applicability to fixed and variable speed applications, including what simplicity or complexity that they may bring to operation from an adjustable speed drive that they may need to be matched with.
Rob Boteler – NEMA
John Malinowski – Baldor
10:15 AM Networking Break
10:30 AM
A Comparison of Performance Characteristics of On And Off Axis High-Resolution Hall Effect Encoder ICs
There has been a migration from optical to magnetic motor feedback in recent years attributable to advantages of modern integrated magnetic sensors which include cost, packaging and reliability in industrial environments. This presentation reviews the two most popular types of high resolution magnetic encoder ICs in the market. We describe the theory of operation of both off-axis sensors and on-axis sensors. It then describes the theoretical resolution and accuracy performance characteristics of each. The presentation then reviews how empirical data correlates with the theory and reveals interactions that can effect end user performance.
Mark Lacroix, Sr Application Engineer – Timken
A. John Santos, Chief Engineer, Sensors – Timken
Using Analog Control Techniques to Improve Electric Motors and Electric Machine Efficiency and Performance
Most methods to control and commutate analog electric motors have been with digital switching controllers and techniques. Opto Generic Devices Inc. (OGD) uses Analog Optical Concepts and Apparatus. Using light waves, optoelectronics and graphical apertures OGD can control and commutate AC, DC SR motors and much more. OGD’s techniques actively monitor and manage electric machine motion on a real-time sub-rotational basis. New dynamic programming capabilities have been achieved with a variety of electric motors, connected machines and motion sub-systems. Non-linear loads, torque ripple and very low speed operation are some of the motion challenges improved using Opto Programmable solutions.
Ormonde (Art) Durham III, President and Founder – Opto Generic Devices, Inc.
11:10 AM
Next Generation Motor Feedback Technology
Encoders used for motor feedback in electronic motion control systems have a major impact on the performance, reliability, cost and complexity of electronic drive systems. This presentation provides a brief history of the technical innovations in motor feedback devices, explains the most recent innovations and how they benefit electronic drive system manufacturers and their customers and describes important challenges to implementing these new technologies.
Michael Woelfel, Senior Product Manager – SICK, Inc.
11:45 AM Networking Luncheon
12:45 PM Panel Discussion
Joint Panel: Magnetic Advancements Improving Performance in Motor Systems
Join this panel of magnetic supply experts and developers along with motor system manufacturers and R&D professionals. The discussion will focus on the future supply and integration of rare earth and permanent magnetics in motor systems and how motor OEMs are making the most these advancements. The magnetic professional panelists will discuss the fluctuations in rare earth prices that have caused many changes in the US rare earth supply chain, and how these changes impact the magnetics suppliers for OEMs. The motor panelists will discuss how magnetics are impacting the motors they design and what, ideally, they would like to see from magnetic systems and suppliers.
Ed Richardson, President – USMMA
Peter Dent, VP Business Development – Electron Energy Corp.
Dan Jones, President – Incremotion Associates
Thomas Wu, Professor – University of Central Florida
2:00 PM Conference Conclusion



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